What are the Key Deliverables in this role?

Financial Outcomes

• Support maintenance cost reduction, utility savings, and continuous improvement initiatives.

• Assist in reducing maintenance costs through timely preventive maintenance and proper upkeep of equipment.
• Minimize machine breakdowns by following maintenance schedules and reporting abnormalities promptly.
• Support reduction in power, fuel, compressed air, steam, and water consumption through efficient operation of utilities.
• Participate in Kaizen, TPM, and cost-saving projects to improve operational efficiency.
• Ensure optimum utilization of maintenance materials, spare parts, and consumables.
• Monitor utility and maintenance data and report deviations for corrective actions.
• Help improve machine availability and reduce production losses due to equipment failures.
• Support implementation of energy conservation and continuous improvement initiatives.
• Assist in controlling contractor and maintenance service costs through effective supervision.
• Contribute to annual savings targets through disciplined maintenance practices and process improvements.

Customer Service

Ensure uninterrupted production support and high machine availability.
Internal Processes: PM compliance, downtime reduction, critical spares management, statutory compliance and timely MIS reporting

• Attend machine breakdowns promptly and minimize downtime.
• Execute preventive maintenance activities as per schedule.
• Support reliable operation of plant utilities and equipment.
• Coordinate with Production and other departments for quick issue resolution.
• Ensure availability of critical spares for maintenance activities.
• Maintain maintenance records and submit MIS reports on time.
• Follow safety, quality, statutory, and environmental requirements.
• Participate in TPM, Kaizen, and continuous improvement activities.

Internal Processes

• Ensure compliance with maintenance procedures, audit requirements, safety standards, and documentation.

• Maintain maintenance records, logbooks, equipment history, and statutory documents.
• Support internal, external, and customer audits and assist in timely closure of observations.
• Ensure compliance with safety, quality, GMP, food safety, and statutory requirements during maintenance activities.
• Follow SAP/work order procedures and update maintenance records accurately.
• Ensure contractor safety compliance and permit-to-work adherence.
• Prepare and submit maintenance and utility reports on time.
• Participate in TPM, continuous improvement, and technical training programs.
• Support adherence to AMC, service contract, and spare management procedures.

Innovation and Learning

• Support TPM implementation, automation projects, OEE improvement, Kaizen and capability development.

• Participate in TPM, Kaizen, and continuous improvement activities.
• Support OEE improvement through effective maintenance and reduction of equipment downtime.
• Assist in implementation of energy saving, automation, and cost-saving initiatives.
• Identify and suggest improvement opportunities in maintenance and utility operations.
• Attend technical trainings and enhance job-related skills and knowledge.

What are the Critical success factors for the Role?

Mandatory Qualification: B. Diploma in Engineering.
Experience: Minimum 5 years in FMCG/Food Processing industry with specialization in SAP.
Mandatory Skills: Preventive Maintenance, Breakdown Analysis, SAP, Vendor Management, TPM, Electrical & Mechanical Maintenance, Health & Safety Management.
Language: Hindi and English.

What are the Desirable success factors for the Role?

PLC/HMI/VFD troubleshooting, Lean Six Sigma, Reliability Engineering, RCA, ISO Internal Auditor certification, Energy Management and CAPEX project execution.